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Champion 46596 - 3500/4000W Portable Generator

The Champion 46596 is a compact open frame generator with a rated wattage of 3,500 W and a starting wattage of 4,000 W.

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Description

Versatility and power are yours with the Champion 3500-watt portable generator. Rely on the Champion 196cc engine and enjoy up to 12 hours of run time at 50% load with a noise level of 68 dBA. Featuring VoltGuard™ and Intelligauge, this RV Ready generator is your perfect portable power solution.

Zoom on the Champion 46596

In a nutshell, the Champion 46596 is a compact portable generator mostly geared towards:

  • RV travellers wishing to enhance their freedom and nomad lifestyle
  • People occasionally participating in sporting competitions, open-air performances and outdoor festivals
  • DIYers who wish to improve their efficiency with tools
  • Homeowners in need of an emergency backup power for their essentials

The following sections will present you in detail its power characteristics, the different outlets it offers, its overall portability, the extra features it benefits from, and any relevant emission compliance details.

Power & Run Time

The Champion 46596 in use

The Champion 46596

The Champion 46596's core is the 196 cc Champion OHV 4-stroke engine, which runs on gasoline. With an output of 120V, it provides a running wattage of 3,500W and a peak wattage of 4,000W.

With a noise rating of 68 dBA (less noisy than an office), the generator features a simple traditional pull-start mechanism.

With a fuel capacity of 3.8 gallons, the 46596 may run for around 12 hours at 50% load with a full tank (fuel consumption around 0.32 GPH).

Since the 46596 has a high THD (<20%), it is advisable to not use it for the powering of sensitive electronic devices.

Outlets

The control panel features the following 3 AC outlets:

120V 20A (5-20R) receptacle
120V 30A (L5-30R) receptacle
120V 30A (TT-30R) receptacle

With its TT-30R receptacle (TT as in 'Travel Trailer'), this Champion generator is RV Ready.

Portability

The Champion 46596 has the following dimensions: L23.2 x W17.5 x H19.6 in. In combination with its conventional, open frame design, they provide support and allow the generator to be raised above ground level. The design is ideal for rough environments and demanding outdoor use.

As the 46596's weight is only 99.2 lbs, it can follow you and your power needs anywhere. Additionally, the generator’s mobility is also improved by its open frame design, as it can be easily grabbed and shifted.

Features

Panel of the Champion 46596

The 46596's control panel

To help you monitor the 46596's status and activity, its control panel is equipped with an Intelligauge meter showing you voltage, frequency and lifetime hours.

As for its security measures, the device features an automatic low oil shut-off and an overload protection (circuit breaker), letting you use it with a peace of mind. Champion's built-in surge protector (Volt Guard™) safeguards your equipment and appliances against voltage spikes.

Along the basic documentation and an owner's manual (opens in a new tab), useful for starting the generator right away, the Champion 46596's package also includes these accessories: funnel and tool kit.

Emissions

The Champion 46596 is EPA approved, but NOT CARB-compliant. Thus, it cannot be purchased or sold in California.

However, it features a spark arrestor, so it is adequate for use in forested areas.

Product Video

The Champion 46596 versus other generators

The following charts are provided to give you an idea of how some of the key specs of the Champion 46596 compare to generators of similar power (between 3000 and 4000 W).

  • With a dry weight of 99.2 pounds, the Champion 46596 finds itself in the expected weight range for generators able to produce between 3000 and 4000 rated watts. In terms of weight, one of the champions in their power range is the Pulsar PGD40iSCO, standing at just 46 lbs.
  • If compared to generators capable of producing a similar running wattage, this generator with a lowest emitted noise of 68 dBA can be considered somewhat noisy. For those who are looking for a less noisy device, we suggest the Westinghouse iGen4500DF. With just 52 dBA, it is one of the most quiet devices in this power range.
  • Offering around 12 hours of running time on a full tank at 50% load, the 46596 is within the average autonomy range of similarly powerful generators. Concerning the run times, one of the several devices with a comparable output, offering the highest autonomy, is the Predator 4375, which is able to run for around 16 hours.
  • The run time is important, but also hugely depends on the capacity of the fuel tank and doesn't mean much if we don't talk about fuel consumption as well. This generator has an average fuel consumption among comparably powerful devices, as it reaches 0.32 GPH (gallon per hour) at a 50% load. If you wish to acquire one of the most gasoline efficient products of this power range, the Pulsar PGD40iSCO, with a fuel consumption of 0.22 GPH could be in your good books.

Price comparison

As you can see from this interactive chart, when compared to other 3000-4000W generators, the Champion 46596 is on the cheap side of the price range.

It can therefore be a really good buy if you're looking to acquire a budget generator.

The bottom line

STRENGTHS:
  • Inexpensive
  • Several accessories included
  • RV Ready
AVERAGE SPECS:
  • Decent weight (99.2 lbs)
  • Decent run time
  • Decent fuel efficiency
WEAKNESSES:
  • No electric start
  • Not CARB-compliant
  • On the noisy side (68 dBA)

Do you own the Champion 46596 and agree (or disagree) with these strengths and weaknesses?

Let us know and write your own review.

Features and Specifications

General
InverterNo
Parallel capableNo
RV readyYes
FuelGasoline
Engine196 cc Champion OHV 4-stroke
Starting systemRecoil
Warranty3 years
Power
VoltageAC: 120V 60 Hz
Running watts3,500 W
Starting watts4,000 W
Running amps29.2 amps
Peak amps33.3 amps
Run time @50% load12 h
Run time @25% loadUnknown
Features
GFCI outletsNo
Covered outletsNo
Automatic Voltage RegulationYes
AC outlets
  • 1x 120V 20A (5-20R)
  • 1x 120V 30A (L5-30R)
  • 1x 120V 30A (TT-30R)
DC outletsNo
Data centerVFT
IndicatorsNo
Fuel tankSteel, 3.8 gal
Fuel gaugeNo
Misc
Weight99.2 lbs
Approx. dimensions (L x W x H)23.2 x 17.5 x 19.6 in
Noise (lower limit)68 dBA
THD< 20%
ComplianceEPA
SecurityLow oil, overload and Volt Guard™ surge protection
Spark arrestorYes
NeutralFloating
Accessories includedFunnel and tool kit
UPC896682465967

Unlike many websites, we did our best to research each of the specs above. That being said, we are not immune to making the occasional mistake or omission. Should you notice any missing or incorrect values, don't hesitate to suggest improvements so we can address the issue.

Spec Improvement×

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About Champion Power Equipment

Founded in 2003, the Champion Power Equipment is a US based power equipment manufacturer. The relatively small company has made a name for itself both in the portable generator industry, but also the power equipment sector in general, with a particular focus on heavy duty equipment, such as log cutters, snow blowers, chipper shredders, etc. All of their products are engineered in the US. However, the company does not provide information on the origin of their components.

Warranty Information

The Champion 46596 is covered under a warranty for up to 3 years. This warranty may be limited and may not cover all parts of the generator.
For more information about the warranty of Champion generators, please consult Champion's warranty policies (opens in a new tab). Alternatively, you can also contact their Customer Support: 1-877-338-0999.

Questions & Answers

What can it power?
Examples of items that can be simultaneously powered.
The examples below are based on a maximum load of 80% and estimated wattages. For a more accurate estimation, use our generator size calculator.
ItemRunning WattsStarting Watts
At homeElectric fry pan15001500
Refrigerator (energy star)1921192
Vacuum cleaner10751175
Total2767 W3767 W
For campingRV AC (11,000 BTU)10101600
RV refrigerator180600
Electric fry pan15001500
Radio100100
Total2790 W3380 W
For workGrinder14002500
Demolition hammer12601260
Bug zapper8080
Total2740 W3840 W

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