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Champion 46596 - 3500/4000W Portable Generator

The Champion 46596 is a compact open frame generator with a rated wattage of 3,500 W and a starting wattage of 4,000 W.

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Description

Versatility and power are yours with the Champion 3500-watt portable generator. Rely on the Champion 196cc engine and enjoy up to 12 hours of run time at 50% load with a noise level of 68 dBA. Featuring VoltGuard™ and Intelligauge, this RV Ready generator is your perfect portable power solution.

Zoom on the Champion 46596

In summary, the Champion 46596 is a compact portable generator especially useful for:

  • RV travellers wishing to enhance their freedom and nomad lifestyle
  • People occasionally participating in outdoor fairs, festivals or events
  • DIYers who wish to improve their efficiency with tools
  • Homeowners in need of an emergency backup power for their essentials

In the following paragraphs, we shall explore the power characteristics, available outlets, portability, and any additional features of the device, along with its emission compliance information.

Power & Run Time

The Champion 46596 in use

The Champion 46596

The Champion 46596 is powered by a 196 cc Champion OHV 4-stroke engine. It delivers 120V, runs on gasoline and offers a running wattage of 3,500W as well as a peak wattage of 4,000W.

The generator is rated for a noise of 68 dBA (less noisy than a normal conversation). Its starting mechanism is based on a conventional pull-start mechanism.

The fuel capacity of 3.8 gallons allows the 46596 to operate for around 12 hours at 50% load with a full tank (fuel consumption around 0.32 GPH).

As the 46596 has a high THD (<20%), it is not recommended to use it to power sensitive electronic devices.

Outlets

The control panel features the following 3 AC outlets:

120V 20A (5-20R) receptacle
120V 30A (L5-30R) receptacle
120V 30A (TT-30R) receptacle

With its TT-30R receptacle (TT as in 'Travel Trailer'), this Champion generator is RV Ready.

Portability

The Champion 46596 has the following dimensions: L23.2 x W17.5 x H19.6 in. In combination with its conventional, open frame design, they provide support and allow the generator to be raised above ground level. The featured design is ideal for the outdoors and all tough environments.

With a dry weight of 99.2 lbs, the 46596 can easily follow you wherever your power needs are. In addition, it is even easier to grab and move the generator around thanks to its open frame design.

Features

Panel of the Champion 46596

The 46596's control panel

The control panel of the 46596 includes an Intelligauge meter, which displays voltage, frequency and lifetime hours, helpful for the monitoring of its status and activity.

As for its security measures, the device features an overload protection (circuit breaker) and an automatic low oil shut-off, letting you use it with a peace of mind. Champion's built-in surge protector (Volt Guard™) safeguards your equipment and appliances against voltage spikes.

With the basic documentation and an owner's manual (opens in a new tab), letting you start the generator quickly, the Champion 46596 also comes with several accessories, including: funnel and tool kit.

Emissions

The Champion 46596 is EPA approved, but NOT CARB-compliant. Thus, it cannot be purchased or sold in California.

However, it features a spark arrestor, so it is adequate for use in forested areas.

Product Video

The Champion 46596 versus other generators

The following charts are provided to give you an idea of how some of the key specs of the Champion 46596 compare to generators of similar power (between 3000 and 4000 W).

  • As its weight is 99.2 pounds, the Champion 46596 falls in the expected weight range of the devices in the 3000-4000 rated wattage category. If weight matters to you, one of the champions in this power range is the Pulsar PGD40iSCO with only 46 pounds.
  • If compared to generators capable of producing a similar running wattage, this generator with a lowest emitted noise of 68 dBA can be considered somewhat noisy. If noise emissions are important to you, one of the least noisy generators of this power range is the Westinghouse iGen4500DF with only 52 dBA.
  • The 46596, offering a run time of around 12 hours with a full tank at a 50% load, falls within the average autonomy range when compared to its peers. Concerning the run times, one of the several devices with a comparable output, offering the highest autonomy, is the Predator 4375, which is able to run for around 16 hours.
  • Run times are important, yet thanks to their dependence on the fuel capacity, they should be judged along with the fuel consumption of the device. This generator has an estimated fuel consumption of roughly 0.32 GPH (gallon per hour) at a 50% load, rendering it somewhat average compared to devices of a similar output. If you wish to acquire one of the most gasoline efficient products of this power range, the Pulsar PGD40iSCO, with a fuel consumption of 0.22 GPH could be in your good books.

Price comparison

As you can see from this interactive chart, when compared to other 3000-4000W generators, the Champion 46596 is on the cheap side of the price range.

It can therefore be a really good buy if you're looking to acquire a budget generator.

The bottom line

STRENGTHS:
  • Inexpensive
  • Several accessories included
  • RV Ready
AVERAGE SPECS:
  • Decent weight (99.2 lbs)
  • Decent run time
  • Decent fuel efficiency
WEAKNESSES:
  • No electric start
  • Not CARB-compliant
  • On the noisy side (68 dBA)

Do you own the Champion 46596 and agree (or disagree) with these strengths and weaknesses?

Let us know and write your own review.

Features and Specifications

General
InverterNo
Parallel capableNo
RV readyYes
FuelGasoline
Engine196 cc Champion OHV 4-stroke
Starting systemRecoil
Warranty3 years
Power
VoltageAC: 120V 60 Hz
Running watts3,500 W
Starting watts4,000 W
Running amps29.2 amps
Peak amps33.3 amps
Run time @50% load12 h
Run time @25% loadUnknown
Features
GFCI outletsNo
Covered outletsNo
Automatic Voltage RegulationYes
AC outlets
  • 1x 120V 20A (5-20R)
  • 1x 120V 30A (L5-30R)
  • 1x 120V 30A (TT-30R)
DC outletsNo
Data centerVFT
IndicatorsNo
Fuel tankSteel, 3.8 gal
Fuel gaugeNo
Misc
Weight99.2 lbs
Approx. dimensions (L x W x H)23.2 x 17.5 x 19.6 in
Noise (lower limit)68 dBA
THD< 20%
ComplianceEPA
SecurityLow oil, overload and Volt Guard™ surge protection
Spark arrestorYes
NeutralFloating
Accessories includedFunnel and tool kit
UPC896682465967

Unlike many websites, we did our best to research each of the specs above. That being said, we are not immune to making the occasional mistake or omission. Should you notice any missing or incorrect values, don't hesitate to suggest improvements so we can address the issue.

Spec Improvement×

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About Champion Power Equipment

Founded in 2003, the Champion Power Equipment is a US based power equipment manufacturer. The relatively small company has made a name for itself both in the portable generator industry, but also the power equipment sector in general, with a particular focus on heavy duty equipment, such as log cutters, snow blowers, chipper shredders, etc. All of their products are engineered in the US. However, the company does not provide information on the origin of their components.

Warranty Information

The Champion 46596 is covered under a warranty for up to 3 years. This warranty may be limited and may not cover all parts of the generator.
For more information about the warranty of Champion generators, please consult Champion's warranty policies (opens in a new tab). Alternatively, you can also contact their Customer Support: 1-877-338-0999.

Questions & Answers

What can it power?
Examples of items that can be simultaneously powered.
The examples below are based on a maximum load of 80% and estimated wattages. For a more accurate estimation, use our generator sizing calculator.
ItemRunning WattsStarting Watts
At homeRefrigerator (energy star)1921192
Hair dryer18001900
Toaster oven800800
Total2792 W3792 W
For campingRadiant heater13001300
RV refrigerator180600
RV AC (11,000 BTU)10101600
Slow cooker270270
Total2760 W3350 W
For workGrinder14002500
Demolition hammer12601260
Bug zapper8080
Total2740 W3840 W
Do u need to keep generator running all times to supply power (Asked November 01, 2023)

The unit will only supply power when running.

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